Synchronizing Panel are designed to work between two or more different power sources like DG sets to manage power supply. These panels function both manually and with an automatic synchronizing function for one or more generators or breakers. Our high quality DG synchronizing panels are available with capacities that reaches 10000 A, and are fabricated by our engineers using premium quality electrical components including copper bus bar, insulation, cable, PVC channels, transformers, meters.
A DG Synchronizing Panel is a crucial component in managing power supply from multiple sources, such as Diesel Generators (DG) sets, with precision and efficiency. Its primary function is to ensure a seamless transition between various power sources, maintaining a consistent and reliable power supply. The panel operates both manually and automatically, offering flexibility and reliability in power management. In automatic mode, it utilizes advanced synchronization techniques to bring one or more generators or breakers into parallel operation, effectively sharing the load and providing a stable power output. This automation minimizes the risk of load imbalance and optimizes power distribution. DG Synchronizing Panels are a critical element in ensuring uninterrupted power supply, making them invaluable in various applications, including industries, commercial establishments, and critical facilities where reliable power is paramount.
A DG Synchronizing Panel, also known as a Diesel Generator Synchronizing Panel, is an electrical control panel used to synchronize and manage the parallel operation of multiple diesel generators (DG) or other power sources. These panels play a crucial role in ensuring a seamless transfer of electrical load between generators, maintaining power supply continuity, and preventing load imbalances.
DG Synchronizing Panels are typically used in situations where there is a need for backup power sources, such as in industries, commercial establishments, hospitals, data centers, and critical facilities. These panels offer manual and automatic synchronization options. In automatic mode, they use sophisticated control systems to monitor and adjust the speed and voltage of the connected generators, ensuring that they are in phase and properly synchronized. This synchronization allows the generators to share the electrical load evenly and work together to supply power to the load, thus improving efficiency and reliability.
The key functions of a DG Synchronizing Panel include load sharing, load shedding, and load transfer between multiple generators. These panels are essential for maintaining a consistent power supply, minimizing downtime during power outages, and preventing power fluctuations that can harm sensitive equipment.
Standards for DG (Diesel Generator) Synchronizing Panels ensure that these critical electrical control panels are designed, manufactured, and installed to meet safety, performance, and operational requirements. Some of the relevant standards and guidelines for DG Synchronizing Panels include:
IEC 60947: The International Electrotechnical Commission (IEC) standard covers the design and performance of low-voltage switchgear and controlgear, which includes components used in DG Synchronizing Panels.
IEC 61850: This standard defines communication protocols for substation automation and is relevant when DG Synchronizing Panels are integrated into larger electrical systems.
ISO 8528: This standard specifies the requirements for the performance and testing of generator sets, which are often synchronized using Synchronizing Panels.
National Electrical Code (NEC): In the United States, the NEC sets safety standards for electrical systems and equipment, including DG Synchronizing Panels.
IEC 60034: This standard specifies requirements for rotating electrical machines, such as generators, which are an integral part of DG systems.
Manufacturer's Specifications: Many DG Synchronizing Panels are custom-built by manufacturers, and they often adhere to their own specifications, quality standards, and design guidelines.
Local Electrical Codes and Regulations: DG Synchronizing Panels must comply with the local electrical codes and regulations of the region in which they are installed.
Specific Industry Standards: Certain industries, such as healthcare and data centers, may have specific standards or guidelines for the installation and operation of DG Synchronizing Panels to ensure uninterrupted power supply for critical applications.
Compliance with these standards is crucial to ensure the safe and reliable operation of DG Synchronizing Panels, as well as to meet the requirements of the applications they serve. It is essential to consult with electrical engineers, manufacturers, and relevant authorities to ensure that the panels are designed and installed in accordance with these standards and guidelines.
Ratings for DG (Diesel Generator) Synchronizing Panels are critical to ensuring that they are suitable for specific applications. These ratings encompass various specifications and capacities to match the requirements of the electrical system. Common ratings for DG Synchronizing Panels include:
Voltage Rating: DG Synchronizing Panels are designed to operate at specific voltage levels, such as 415V for three-phase systems or 230V for single-phase systems, depending on the application and regional standards.
Current Rating: The current rating indicates the maximum current-carrying capacity of the DG Synchronizing Panel. This can range from a few hundred amperes to several thousands of amperes, depending on the size and load requirements of the electrical system.
Frequency Rating: Typically, DG Synchronizing Panels are designed for a standard frequency of 50 Hz or 60 Hz, depending on the region's electrical standards.
Short-Circuit Rating: This rating indicates the panel's ability to withstand and manage short-circuit faults without sustaining damage. It is essential for the safety and reliability of the electrical system.
Power Rating: The power rating of a DG Synchronizing Panel specifies the maximum power capacity it can handle, often measured in kilowatts (kW) or kilovolt-amperes (kVA).
Number of Generator Inputs: DG Synchronizing Panels can be rated for a specific number of generator inputs or sources. This rating indicates how many generators the panel can synchronize and manage simultaneously.
Load-Sharing Capability: Some DG Synchronizing Panels are rated for their load-sharing capability, which specifies the maximum load they can effectively distribute among multiple generators.
Control System Rating: The control system's capabilities, including its level of automation and control features, are also relevant ratings.
Selecting the right DG Synchronizing Panel with the appropriate ratings is crucial to ensure reliable, efficient, and safe operation. The specific ratings needed depend on the size and characteristics of the electrical load, the number of generators, and the application requirements. Consulting with electrical engineers and experts is recommended to determine the most suitable DG Synchronizing Panel for a particular setup.
The protection level of a DG (Diesel Generator) Synchronizing Panel is determined by its Ingress Protection (IP) rating, similar to other electrical panels and enclosures. The IP rating indicates the panel's ability to protect against the ingress of solid objects and moisture. The IP rating is typically specified as "IP" followed by two digits.
Common IP ratings for DG Synchronizing Panels include:
IP20: Provides protection against solid objects larger than 12.5 mm in diameter and offers no protection against liquids. This rating is suitable for indoor installations in clean, dry environments.
IP54: Protects against dust and offers protection against splashing water from any direction. It's suitable for indoor installations where exposure to moisture is minimal.
IP55: Provides protection against dust and low-pressure water jets from any direction. This rating is suitable for indoor installations where occasional exposure to water is expected.
IP65: Offers protection against dust and water jets from any direction. It's appropriate for both indoor and outdoor installations in environments where exposure to water is more common.
IP66: Provides protection against dust and high-pressure water jets from any direction. It's suitable for outdoor and indoor installations in wet or harsh environments.
IP67: Protects against dust and temporary immersion in water up to 1 meter in depth for up to 30 minutes. This rating is suitable for applications where the panel may be submerged temporarily.
The choice of the IP rating for a DG Synchronizing Panel depends on the installation environment and the potential exposure to dust, moisture, or water. It is important to select an appropriate IP rating to ensure the panel's reliability and longevity and to maintain the safety and performance of the electrical system, especially in outdoor or harsh industrial settings.
We are CPRI approved and ISO Certified leading producer and supplier of Power and Automation Control Panels.
© 2023 Acecorp Power Ventures India
